Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

AURV331066A Mapping and Delivery Guide
Repair seat frames

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency AURV331066A - Repair seat frames
Description This unit covers the competence required to repair damaged vehicle seat frames.
Employability Skills This unit contains employability skills.
Learning Outcomes and Application The unit includes identification and confirmation of work requirement, preparation for work, removal of seat, seat trim and padding and repair of seat frame, refitting and adjusting of seat trim and padding, reinstallation of seat, and completion of work finalisation processes, including clean-up and documentation.Work requires individuals to demonstrate judgement and problem-solving skills in managing own work activities and contributing to a productive team environment.Work is carried out in accordance with award provisions.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare for work
  • Work instructions are used to determine the job requirements, including method, process and equipment.
  • Job specifications are read and interpreted.
  • OH&S requirements, including personal safety needs, are observed throughout the work.
  • Equipment and tooling are identified and checked for safe and effective operation.
  • Procedures are determined to minimise task time.
       
Element: Remove seat
  • Information is accessed and interpreted.
  • Removal procedures are carried out in accordance with manufacturer/component supplier procedures.
  • Removal procedures are completed within established industry and enterprise guidelines.
  • Removal activities are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies.
       
Element: Remove seat trim and padding
  • Information is accessed and interpreted.
  • Removal procedures are carried out in accordance with manufacturer/component supplier procedures.
  • Removal procedures are completed within established industry and enterprise guidelines.
  • Removal activities are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies.
       
Element: Repair seat frame
  • Information is accessed and interpreted.
  • Repairs are completed using tooling and equipment.
  • Repairs are carried out in accordance within established industry and enterprise practices and guidelines.
  • Repair processes and materials meet manufacturer/ component supplier standards and road worthy requirements.
  • All activities are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies.
       
Element: Refit and adjust seat trim and padding
  • Information is accessed and interpreted.
  • Refitting procedures are carried out in accordance with manufacturer/component supplier procedures.
  • Refitting and adjustment procedures are completed within established industry and enterprise guidelines.
  • Refitting and adjustment activities are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies.
       
Element: Reinstall seat
  • Information is accessed and interpreted from manufacturer/component supplier procedures.
  • Reinstallation procedures are carried out in accordance with manufacturer/component supplier procedures.
  • Reinstallation and testing procedures are completed within established industry and enterprise guidelines.
  • Reinstallation and testing activities are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies.
       
Element: Clean up work area and maintain equipment
  • Material that can be reused is collected and stored.
  • Waste and scrap is removed following workplace procedure.
  • Equipment and work area are cleaned and inspected for serviceable condition in accordance with workplace procedures.
  • Unserviceable equipment is tagged and faults identified in accordance with workplace requirements.
  • Operator maintenance is completed in accordance with manufacturer/component supplier specifications and worksite procedures.
  • Tooling and equipment is maintained in accordance with workplace procedures.
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

It is essential that competence is fully observed and there is ability to transfer competence to changing circumstances and to respond to unusual situations in the critical aspects of:

observing safety procedures and requirements

communicating effectively with others involved in or affected by the work

selecting methods and techniques appropriate to the circumstances

completing preparatory activity in a systematic manner

completing a range of seat removal and reinstallation tasks

completing a range of trim and padding removal, refitting and adjustment tasks

completing a range of seat frame repair and testing tasks.

Context of, and specific resources for assessment

Application of competence is to be assessed in the workplace or simulated worksite.

Assessment is to occur using standard and authorised work practices, safety requirements and environmental constraints.

Assessment is to comply with regulatory requirements, including Australian Standards.

The following resources should be made available:

workplace location or simulated workplace

materials relevant to repair of seat frames

equipment, hand and power tooling appropriate to repair of seat frames

activities covering mandatory task requirements

specifications and work instructions.

Method of assessment

Assessment must satisfy the endorsed assessment guidelines of the automotive industry's RS&R Training Package.

Assessment methods must confirm consistency and accuracy of performance together with application of underpinning knowledge.

Assessment must be by direct observation of tasks, with questioning on underpinning knowledge and it must also reinforce the integration of key competencies.

Assessment may be applied under project related conditions and require evidence of process.

Assessment must confirm a reasonable inference that competence is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.

It is preferable that assessment reflects a process rather than an event and occurs over a period of time to cover varying quality circumstances. Evidence of performance may be provided by customers, team leaders/members or other persons subject to agreed authentication arrangements.

Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role.

Guidance information for assessment


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

collect, organise and understand information related to work orders, plans and safety procedures for seat and trim removal and reinstalling/refitting, and frame repair procedures

communicate ideas and information to enable confirmation of work requirements and specifications, coordination of work with worksite supervisor, other workers and customers, and the reporting of work outcomes and problems

plan and organise activities, including preparation and layout of worksite and obtaining of equipment and materials to avoid backtracking or workflow interruptions

work with others and in a team by recognising dependencies and using cooperative approaches to optimise workflow and productivity

use mathematical ideas and techniques to complete tests and measurements to determine repair requirements

use pre-checking and inspection techniques to anticipate planning and scheduling problems, avoid wastage of time and material

manipulative and dexterity skills to perform trimming activities

problem-solving skills for a range of differing procedural issues

use workplace technology related to repair of seat frames, including the use of specialist tooling, measuring equipment, computerised technology and communication devices and the reporting/recording of results

Required knowledge

A working knowledge of:

OH&S regulations/requirements, equipment, material and personal safety requirements

material safety requirements/material safety data sheets

technical and legal requirements and implications/ roadworthy requirements

manufacturer/component supplier/company policies

types of vehicle seating and their application, including function, properties, application, handling and maintenance

vehicle seating construction, including component types, spring and suspension systems

seat removal and replacement methods and safety requirements

seat dismantling and assembling, including trim, padding, springs, runners, recliners and refitting and adjustment procedures

types and use of various frame repair materials

seat frame repair, reinforcing and testing procedures

work organisation and planning processes

enterprise quality procedures

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Methods

Methods are to include dismantling, assembling, reinforcing, removing, refitting, welding, riveting, cutting, forming and bolting.

Seat frames

Seat frames may be in marine craft, aircraft, heavy vehicle and equipment.

OH&S

OH&S requirements are to be in accordance with legislation/regulations/codes of practice and enterprise safety policies and procedures. This may include protective clothing and equipment, use of tooling and equipment, workplace environment and safety, handling of materials, use of fire fighting equipment, enterprise first aid, hazard control and hazardous materials and substances.

Personal protective equipment

Personal protective equipment is to include that prescribed under legislation/regulation/codes of practice and workplace policies and practices.

Safe operating procedures

Safe operating procedures are to include, but are not limited to operational risk assessment and treatments associated with vehicular movement, toxic substances, electrical safety, machinery movement and operation, manual and mechanical lifting and shifting, working in proximity to others and worksite visitors.

Emergency procedures

Emergency procedures related to this unit are to include, but are not limited to emergency shutdown and stopping of equipment, extinguishing fires, enterprise first aid requirements and worksite evacuation.

Environmental requirements

Environmental requirements are to include but are not limited to waste management, noise, dust and clean-up management.

Quality requirements

Quality requirements are to include, but are not limited to regulations, including Australian Standards, internal company quality policy and standards and enterprise operations and procedures.

Statutory/regulatory authorities

Statutory/regulatory authorities may include Federal, State/Territory and local authorities administering acts, regulations and codes of practice.

Tooling and equipment

Tooling and equipment may include hand tooling, power/ air tooling, specialist tooling for trim/cover removal and refitting, seat dismantling/assembling, staple gun, clamps, pop rivet kit, punch and die set, hog ring pliers, hacksaw, sander, staple and tack remover, attachments, W ferrules, zig zag spring and spring edge wire.

Materials

Materials may include wire electrodes, metals, sealants, paint, argon/CO2, elastic webbing, foam, high-density foam, spare parts and cleaning materials.

Communications

Communications are to include, but are not limited to verbal and visual instructions and fault reporting and may include worksite specific instructions, written instructions, plans or instructions related to job/task, telephones and pagers.

Information/documents

Sources of information/documents may include:

verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, memos, material safety data sheets, diagrams or sketches

safe work procedures related to repair of seat frames

regulatory/legislative requirements pertaining to automotive industry, including Australian Design Rules

engineer's design specifications and instructions

organisation work specifications and requirements

instructions issued by authorised enterprise or external persons

Australian Standards.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Work instructions are used to determine the job requirements, including method, process and equipment. 
Job specifications are read and interpreted. 
OH&S requirements, including personal safety needs, are observed throughout the work. 
Equipment and tooling are identified and checked for safe and effective operation. 
Procedures are determined to minimise task time. 
Information is accessed and interpreted. 
Removal procedures are carried out in accordance with manufacturer/component supplier procedures. 
Removal procedures are completed within established industry and enterprise guidelines. 
Removal activities are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies. 
Information is accessed and interpreted. 
Removal procedures are carried out in accordance with manufacturer/component supplier procedures. 
Removal procedures are completed within established industry and enterprise guidelines. 
Removal activities are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies. 
Information is accessed and interpreted. 
Repairs are completed using tooling and equipment. 
Repairs are carried out in accordance within established industry and enterprise practices and guidelines. 
Repair processes and materials meet manufacturer/ component supplier standards and road worthy requirements. 
All activities are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies. 
Information is accessed and interpreted. 
Refitting procedures are carried out in accordance with manufacturer/component supplier procedures. 
Refitting and adjustment procedures are completed within established industry and enterprise guidelines. 
Refitting and adjustment activities are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies. 
Information is accessed and interpreted from manufacturer/component supplier procedures. 
Reinstallation procedures are carried out in accordance with manufacturer/component supplier procedures. 
Reinstallation and testing procedures are completed within established industry and enterprise guidelines. 
Reinstallation and testing activities are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies. 
Material that can be reused is collected and stored. 
Waste and scrap is removed following workplace procedure. 
Equipment and work area are cleaned and inspected for serviceable condition in accordance with workplace procedures. 
Unserviceable equipment is tagged and faults identified in accordance with workplace requirements. 
Operator maintenance is completed in accordance with manufacturer/component supplier specifications and worksite procedures. 
Tooling and equipment is maintained in accordance with workplace procedures. 

Forms

Assessment Cover Sheet

AURV331066A - Repair seat frames
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

AURV331066A - Repair seat frames

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: